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When Impossible Calls, We Answer.

When the Impossible Becomes Reality, Are You Ready?

The brutal reality is that your critical process equipment can have unforeseen failures. When mere hours could cost you hundreds of thousands, the last thing you need to do is spend precious time finding the team that will get you back up and running. When the delivery window is tight and the pressure is mounting, you need a partner you can depend on. Count on us to rise to the challenge.

Get a feel for how we do the seemingly impossible in expedited fabrication in this episode of Building for Real Life, and explore projects we have delivered for customers in record time.

Delivering Rapid Results

Nickel Alloy Vessels Refinery Tower Chemical Distillation Column Lethal Service Vessel Oil & Gas Condensate Vessel Shift Gas Separator Reactor Rebuild Duplex 2205 Vessels
Nickel Alloy Vessel

Nickel Alloy Vessels

We delivered 13 of these essential nickel alloy vessels in just 10 weeks.

The project totaled over 1200 linear feet of welding to support our customer’s eco-friendly production process. We solution annealed each piece, and we performed post-weld heat treatment (PWHT) and phased array ultrasonic testing (PAUT).

Refinery Tower

We built this 268′ petrochemical refining tower in just 26 weeks. To accelerate the turnaround, we fabricated the bottom half in Natchez, Mississippi and the top half in Cincinnati, Ohio, before combining the two halves and shipping the tower for installation. See for yourself how it all came together.

Column on shop floor

Chemical Distillation Column

We fabricated this column in just 19 days.

Our customer called to replace a column removed from service after discovery during a turnaround. We fabricated this 6′ diameter by 75′ long 316/316L column — with insulation and trial fit of ladders and platforms — in only 19 days. And all of the work was completed in our shop with no need for subcontractors.

Lethal Service Vessel

We delivered this lethal service vessel in 12 weeks.

Our chemical customer called for this 10’x40′ lethal service vessel with platforms. In the three-month project window, we completed engineering, procurement, firm price work, and T&M fabrication.

Chemical vessel

Oil & Gas Condensate Vessel

We fabricated this vessel in 3 weeks.

Our chemical customer needed to replace a code vessel after removing the original from service. This vessel required post-weld heat treatment, hydro testing, and a multi-coat paint system which we completed in three weeks.

Shift Gas Separator

This shift gas separator was completed in 4 weeks.

Our chemical customer needed this critical piece of equipment following an unforeseen catastrophic failure. We fabricated this 2″+ thick, high-pressure alloy vessel, including custom forgings, over the Thanksgiving holiday.

Reactor being rebuilt on a fabrication shop floor.

Reactor Rebuild

We rebuilt this reactor in just 10 days.

The rebuild called for new C22 material and included:

    • Fabricating the bottom portion of this vessel, including the internal coils
    • Fabricating the head and nozzles
    • Field repairing the shell and body flange
    • Installing a liner plate for damaged overlay

Duplex 2205 Vessels

Three of these Duplex 2205 vessels were built in five weeks.

Our chemical customer needed three Duplex 2205 pressure vessels on skirts to get their process up and running quickly.

The Benefits of Working with Enerfab

With the right team in place, trust between our organizations, and constant communication between all stakeholders, we can execute successful projects against seemingly impossible timelines without sacrificing the quality our customers expect from us.
Deep Experience
These projects require trust. Critical work often needs to begin before there’s a signed agreement to meet tight turnaround windows. We know what it takes to get these projects done right and on time, so we can help you navigate the situation, make decisions quickly, adapt even quicker, and work together to deliver what you need.
Multiple Shops
We condense timelines by putting tasks on parallel paths and in multiple shops. This can reduce the time needed to fabricate a piece of equipment by more than 50 percent.
Seamless Collaboration
Our success has come from dedicating a team of multi-disciplined project managers and engineers, which allows different departments to work efficiently together during moments of high stress when multitasking is required. And that team remains in constant communication throughout the project to keep planning, execution, and inspection aligned and reduce project delays.
Immense Capacity & Skilled Labor
Our shop capacity and craft workforce enable us to push the limits on what’s achievable because we have the room, the equipment, and the people to make your project happen, fast. We even fabricate tank heads in-house, expediting the fabrication of the equipment that often has the longest lead time.

We can get you back up and running. Fast.

Get in touch.

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